Aluminum extrusion is a process in which a heated aluminum alloy is pushed through a die to create a specific profile, resulting in a product that matches the shape of the die. This technique enables manufacturers to produce long lengths of profiles, ranging from basic tubes to complex designs. This meticulous process maximizes aluminum’s unique properties; its malleability allows it to be machined and cast, while its density and stiffness ensure strength and stability.
To achieve its signature versatility, strength, and durability, aluminum extrusion in the Philippines is typically produced through the following manufacturing processes:
The most common method of extrusion, this process involves pushing a heated aluminum billet through a die under high pressure to create the desired shape. This process allows for bigger and more complex shapes compared to other aluminum extrusion method, and a higher-quality and more uniform surface finish.
Direct extrusion can be used to create a wide variety of aluminum profiles, ranging from simple shapes like squares and hexagons to complex angles, I-beams, and even decorative moldings.
Also known as reverse extrusion, this process forces the die into the billet instead of the other way around. It generates lower energy consumption, less friction, and reduced heat due to the lack of relative movement between the material and the container.
This method provides better control over dimensional consistency and material properties and is often used for producing hollow shapes and those with intricate internal features.
Aluminum extrusions are uniquely suited for the Philippine weather, offering a wide range of advantages thanks to their unique properties and adaptability, making them a favored choice for many projects. Some of the advantages of aluminum extrusion in the Philippines include:
Aluminum extrusions are well-suited for the Philippines’ dynamic climate. Their exceptional strength and durability make them highly resistant to corrosion, ensuring your projects stand the test of time.
As aluminum is a lightweight material, aluminum extrusions are particularly advantageous in weight-specific applications, such as in the automotive and construction industries, where they provide the perfect balance of strength and flexibility needed for efficient and sustainable designs.
The process of aluminum extrusions and the inherent properties of aluminum require less maintenance and offer greater versatility in manufacturing. This not only streamlines production but also makes it more cost-effective in the long run, reducing overall operational expenses for high-volume production runs while maintaining high-quality standards.
Aluminum can be shaped into various designs, ranging from simple to intricate, making it ideal for projects that require complex structures. This versatility allows aluminum extrusions in the Philippines to serve not only as structural components but also as aesthetic elements.
Aluminum extrusion is often compared to pushing a piece of clay through a tube or a shaper. While this analogy captures the basic concept, the intricacies of the process involve precise measurements, careful control, and attention to detail. As the leading supplier of aluminum extrusions in the Philippines, our process includes the following steps:
Before the extrusion process begins, a die tool is first prepared. These are steel discs that feature a specific cross-section through which the billet passes. The shape of this prepared die allows us to create a wide range of aluminum profiles.
After preparing the die, the aluminum billet is then heated in an oven in between 400 to 500 degrees Celsius. This makes billet malleable and ensures an even metal flow.
The extrusion part of this process involves several moving parts. It begins by transferring the billet to the press. After being loaded, a hydraulic ram applies extreme pressure on the billet, causing the aluminum to be pushed through the extrusion press container.
As the aluminum billet fills the container, it is pushed against the extrusion die where it is shaped according to the die's cross-section, emerging on the other side as a newly formed aluminum profile.
The cooling and straightening process is essential for maintaining the shape of aluminum extrusions. This involves cooling methods like water spraying, fan cooling, or contact with cold surfaces, followed by mechanical or heat straightening to correct any distortions.
The final steps involve cutting the extrusion to size, improving the surface finish through machining, and applying protective coatings like anodizing or powder coating.
Through meticulous attention to detail in the extrusion process, aluminum profiles can be produced in a wide range of shapes. Here at AMC, the trusted supplier of aluminum extrusions in the Philippines, we offer a variety of profiles including:
Aluminum extrusions with solid shapes have a continuous cross-section throughout their length and no hollow spaces. These are usually used for structural components and in applications that require rigidity and strength.
These shapes have a hollow core or cavity within their cross-section such as channels, angles, and other partially open forms. Thanks to their dimensions, they are often used for heat dissipation or fluid flow.
Hollow shapes consist of tubes and profiles featuring various cross-sections, including circular, rectangular, and square designs. Their versatility allows them to deliver an ideal balance of strength and lightweight characteristics.
These shapes often incorporate other extrusions, creating complex and interlocking structures. They can be designed with different color profiles to meet aesthetic requirements or for other specific purposes.
The flexibility of aluminum extrusions enables them to be shaped into a wide range of profiles, making them ideal for diverse applications across various industries. For instance, aluminum extrusions in the Philippines are applied in:
Aluminum extrusions in the Philippines are ideal for window frames due to their lightweight nature and resistance to corrosion, making them ideal for tropical weather.
Their durability and versatility make aluminum extrusions a popular and reliable choice for door frames, providing a balance of strength, aesthetics, and longevity.
Safety is ensured with aluminum extrusions as railings due to both their reliability and strength.
Design and functionality are finely blended with aluminum extrusions, making them a go-to component for several types of display equipment.
With over two decades of experience and expertise, AMC Aluminum is a leading aluminum extrusion manufacturer in the Philippines. Our unwavering commitment to quality permeates every aspect of our operations, ensuring that our aluminum extrusions are manufactured to the highest standards and consistently deliver exceptional performance for our clients.
Elevate your interiors and exteriors with AMC Aluminum, your go-to source for high-quality aluminum extrusions in the Philippines. Discover the perfect blend of style, strength, and versatility to enhance your projects today.
